HV255.45: ALL-IN-ONE VERSATILE 5-PUNCH FORGING CELL
DOWNLOAD TECHNICAL FEATURES HV255.45
ALL-IN-ONE VERSATILE 5-PUNCH FORGING CELL
The most versatile mid-size system with gas furnace in the Neotecman range. A compact automated forging cell integrating bar loading, heating, billet cutting and forging in one continuous cycle, designed for high-volume brass and eco-brass production.
How The System Woks (Process Flow)
Bar loading → Gas heating → Hot shear cutting → 5-punch forging → Forged part unloading
Key Advantages
- Material Savings: Flashless forging reduces raw material consumption by up to 25% per part.
- Chipless Cutting: Hot shear cutting generates no chips or dust, improving plant cleanliness.
- Compact Footprint: Replaces multiple machines with a single unit measuring 3.6m x 6.2m.
- Low Labour Requirement: One operator manages the complete process.
- Easy Installation: Low vibration and noise (76 dB) with no reinforced foundation required.
| FORGING FORCE | 200t |
| PUNCHES | 4 horizontal + 1 vertical (option) |
| PRODUCTION (empty) | From 500 to 4.000 parts/hour |
| BAR DIAMETER | From 12 to 45 mm (From 0.47 to 1,77 in) |
| BAR LENGTH | Up to 4.000 mm |
| DIE DIMENSONS | 255 x 255 mm |
| MATERIALS | brass, eco-brass, aluminium, copper |
Main Industries
Plumbing • HVAC • Gas distribution • Hydraulics • Electrical • Automotive • Aerospace
Typical Forged Products
• Water and gas ball valves
• Pipe fittings and couplings
• Thermostatic radiator valves
• Plumbing and sanitary components
• Hydraulic connectors and adapters
• LPG cylinder valves